Charles Fallon

Recent Posts

The World's Longest Delivery

July 08, 2013 BY Charles Fallon

There's a greasy spoon on the Maine coast that serves the best Irish Benny (picture eggs Benedict with cornbeef hash in lieu of ham). We were there...

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The Hidden Costs of Replenishment Triggers

It occurred to me, as we worked with a client who runs a high-volume piece picking operation, that many folks neglect how replenishment triggers have...

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Over-engineering

February 28, 2013 BY Charles Fallon

A member of this blog’s audience passed along a Software Advice article by Michael Koploy and asked for our comment.  So here it is: yes.

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The Vicious Circle of Picker Congestion

January 25, 2013 BY Charles Fallon

SKU proliferation in food distribution has generally made pick lines longer and reduced the number of picks per foot traveled along the pick line....

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E-Commerce Distribution in a Web 2.0 World

January 04, 2013 BY Charles Fallon

As always, the last few weeks of the year were harried.  Business deadlines bunched up before December 24th and clients each wanted end-of-year...

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Five Distribution Center Functions in Five Short Stories

November 26, 2012 BY Charles Fallon

1. Receiving

The DC manager of a Texas wholesaler was walking me through the operation. He pointed to that morning’s receipts and said “our...

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Ketchup in the Cooler - How to Know When You've Got One SKU Too Many

November 06, 2012 BY Charles Fallon

Some years ago, I was auditing a regional distribution center for a major foodservice distributor. The audit was going well, the operation had many...

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Three Dimensions of DC Capacity

October 15, 2012 BY Charles Fallon

In logistics, few things are more fundamental than the capacity of a distribution center. At the same time, few things are subject to more...

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Thinking About Risk in a Thunderstorm

The life of a consultant includes many meals in restaurants where even the salads have at least something deep fried. So when nice weather hits...

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Bad Barcodes Lose Sales

November 10, 2011 BY Charles Fallon

Earlier this week, we ran out of note pads. As it is with many people, I need note pads to work like I need oxygen. 

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